Estimated
Cost / Time Requirements
|
Cost
Range: |
Scrapyard
Prices: £5 > £15 |
Ford
Prices: £20 > £30 |
Time
Range: |
30 Minutes to 1 Hour Per Door |
|
Delocking
The Front Doors
Originally written by
Jamie McCudden of MEG
This
is a simple modification you can do to all MK1 and Mk2 mondeos to
update the outside slightly and make the car more secure. This can
be quite tricky to get the rear door handles into the front but
don't give up! Removing the door locks means that you will only
be able to access your car using the remote control (or via the
boot if its a hatch). For that reason you need to make sure you
have a good battery installed in the car and that your remote fob
is working 100%. Mk1 owners with Fords IR style locking will not
be able to delock both front handles as the sensor "eyes"
are mounted in them.
You need:
- Phillips
screwdriver
- Flat-Blade
screwdriver
- 8mm
Socket Set
- RHS
Rear door handle
- FINIS
- 93BB-F26600-AL - Grain Finish - £42
- FINIS
- 95BB-F26600 - Primed
Finish - £51
- LHS
Rear door handle
- FINIS
- 93BB-F26601-AL - Grain Finish - £42
- FINIS
- 95BB-F26601 - Primed Finish - £51
- Two
large metal washers (M5 Series)
- Remote
central locking installed
You
may need:
- Small
file
- Dremel
or Small saw
Alternatively:
First
up a few things you should be aware of: This is obviously only for
people with remote central locking fitted, and you have to be pretty
sure its working properly as I will take no responsibility for anyone
getting locked out of there own car (there's always the boot) a
spare remote with a good battery is always a good thing! The rear
door handles fit fine with only a VERY small (barely noticeable)
gap! Start by removing your door cards (Check the how-to
in the General section). With the cards removed you need to peel
back the insulation foam so you can see the two retaining bolts
that hold the outside bezel to the the car. If its a little stiff
just tap gently on the bolt heads and it will shake loose. There
will be a big black plastic surround that covers up the locking
barrel itself, this is held in place via a screw on the edge of
the door frame (just up from the latch) unscrew this and it should
wiggle out. The rod for the operation of the handle will make it
awkward to remove the handle but persevere and it will fall in towards
the inner skin of the door. (In order to get full access I would
also recommend removing the central locking motor via the three
big screws on the latching mechanism) With that removed you need
to unclip the lock and handle bars from the old handle. These are
held in place by a plastic clip which opens up to release the bars.
(The lock barrel rod will no longer be required but should be kept
for obvious reasons), take a note of how the handle rod locks into
the handle and the central locking motor. There is also a plug connected
to the locking barrel for the double locking mechanism, take note
you will need to keep the double locking sensor connected in order
for your double locking to work (I used cable ties to tie mine up,
just make sure that the window won't interfere with the cable on
the way down!).

Above
is a picture of the double locking sensor which I have tied up at
the base of the door, out of the way of the windows downward motion.
You should now be at a point where you can offer up the rear handle
mechanism to see how it fits. As you look at the rear of the new
handle, you'll see the two bolts (which use an 8mm nut) that will
be used to hold it in place, we need to do a bit of work on these
to make the handle fit flush. On the left hand one we need to remove
some of the plastic base plate, I squared mine off at the top and
down the right hand side right upto the bolt itself - don't go all
the way around the bolt as the plastic will be to weak to support
it when you tighten it back up. On the right hand one we need to
remove the bottom half of the base, these apply to the drivers side
so you will need to offer up the handles to be sure you are removing
the correct parts of the base's.

I
used a dremmel with a router type bit to do this. To make the handle
fit as flush as possible you will need to remove some of the metal
away from the mounting holes, not much and remember to paint any
edges that you cut in so that it won't rust at a later date. Now
in order to get the handle in with minimum effort you need to pull
the handle fully open and insert the top part first, this is the
metal rod at the top of the handle (working from the outside this
time, coming in). Once the top rod is inside the door skin the handle
can be released and the bottom half should fall in place, you'll
now see why you needed to remove the bases of the bolts.

Now
the original mounting holes on the front doors are slightly larger
than those on the rears, so in order to hold the handles in place
properly I have used M5 repair washers (see picture), you can buy
these from B&Q and a small bag of 20 should only cost you around
£1.50 they might need a little rework to get them snug though. Now
it should just be a case of refitting the rod and black plastic
shroud that used to cover the lock barrel then the central locking
motor, as for the double locking sensor, ensure it's tied up out
of harms way and is not going to be subject to extreme water (Ie,
sat in the bottom of the door. As it's not going to be used it's
worth wrapping it up in a plastic bag to protect it. And there you
have it - delocked mondy! The finished article is shown below.

|